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P S Babu
Director
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At Medha,
product engineering (packaging of the product) is an important activity during the design
cycle. Medha's engineering skills have continuously improved over the number of products
it has designed and the number of years of experience it gained. The environment in which
the product is required to function is most important for engineering. Level of shock and vibration, weather conditions like temperature range,
humidity, salt mist, oil fumes, water splashing/immersion, etc. encountered by the
equipment are important inputs for engineering.
All of Medha's equipment enclosures are designed to meet
EMI/EMC requirements of the product. It has designed products like Micro Controller Based
Governor for Diesel Electric Locomotives, where the Actuator part, containing precision
mechanism and some electronics, is installed directly on the engine. This part is designed
to withstand continuous vibration, high temperatures, oil fumes, etc. Medha has designed
products like 25KVA under-slung Inverter for Air Conditioned Coaches, which is installed
below the coach body. This equipment is sealed to withstand water immersion, but at the
same time thermal conduction of the heat generated in the equipment to outside atmosphere
is important. As normal heat sinks can get filled with mud and become poor thermal
conductors, special heat sinks were designed. The equipment is also designed to withstand
stone hits, shock and vibration, expected to encounter in the service. |
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N Srinivas Reddy
Executive Director(Mktg)
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Medha
was the first company to introduce microprocessor based Speed Time Distance Recorders
in India. Subsequently, we have designed and produced many products for Indian Railways
including sophisticated products like Electronic Governors and Microprocessor Based
Locomotive Control Systems for Diesel Electric Locomotives, in competition with world
leaders in the field. At present, we have taken initiative to develop in-house Audio
Frequency Track Circuits and Solid-State Interlocking Systems for Railway signaling
applications, which involve real safety. The
company has grown with a philosophy of delivering the highest quality product, excellent
service and customer training, to achieve customer satisfaction.
In the past 15 years of our association with Indian Railways
in designing and developing various products for application on the locomotives and
coaches, we have established our strength in designing and integrating micro
processor-based real time control equipment with IGBT-based power controls as well as
mechanical equipment and in our engineering skills in packaging the product. Having all
the pre-requisites to meet products and services of world-class standards, it's right time
to make global presence. To accomplish this, our immediate goal is to associate with
world's largest locomotive and coach manufacturers and present our products to all the
international Railways. |
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Vinod Kumar Agarwal
Executive Director (production)
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Medha uses
world-class manufacturing facility and the following production process controls for
maintaining consistent high product quality:
- A full-fledged, state-of-the-art facility for PCB assembly
with Surface Mount Devices consisting of a fully automatic Pick & Place machine, a
Stencil printer, solder re-flow oven, wave-soldering machines, and flux cleaning machine,
lacquer coating & drying machine, etc.
- An in-house precision machine shop with wide ranging
facilities.
- A modern assembly shop with dust-free and ESD protected work
area for Electronics Assembly and Testing.
- Sophisticated test facilities including custom-made Test
Benches.
- Skilled and competent manpower and supporting services.
- All the production activities are carried out as per the
documented procedures
- All the Test and Measuring Equipment are calibrated, compliant
to national and international standards, at specified intervals to ensure valid results.
- Validation and regular monitoring of the
special processes like Soldering, Welding and Brazing for ensuring their suitability to
deliver the desired/ planned results.
- Monitoring and measuring the product characteristics at
appropriate stages of product realisation process as per the planned arrangements.
- Control of non-conforming product by taking appropriate
corrective/preventive actions to eliminate the cause of non-conformity to prevent
recurrence.
- Continuous incremental improvement through analysis of data
relating to product, processes, in-house failures, field failures, suppliers, customers,
etc.
- Encouraging team work by creating an environment of honesty,
openness, consistency and mutual respect among all the employees. Medha encourages all its
employees to involve in problem solving and waste elimination through mechanisms like
Employee Suggestion Scheme and periodic Work Cell Meetings.
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Subodh Yeotikar
ED Designs (CE)
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The motto of
MEDHA-- 'Translating technology into innovative solutions' -- was demonstrated when it
became the first company to successfully develop and install a micro controller based
system on the Locomotives of Indian Railways way back in 1989. Over the years Medha's
Design Centre has developed expertise in product development of Real time embedded control
systems using micro controllers. Today Medha's designs are built around the latest high
speed micro controllers, digital PID Controls, high capacity non volatile memories
(Flash), Hall Effect Sensors, USB communications, Opto-electronic devices, contact less
power and data transfers, solid state switching devices etc. involving leaded and surface
mount devices. Medha believes 'quality is not produced but designed' to ensure reliable
operation in harsh environmental conditions such as temperature, humidity, vibration,
including EMI/EMC. In all the activities from
product concept to product launch, the company uses various tools like MS Project for
Project Planning, CADSTAR for PCB layouts, AUTOCAD and INVENTOR for mechanical designs,
various compilers and software development tools for software design and verification,
custom built simulators for product evaluation and testing etc. Each product design is
reviewed at all stages from conceptual design, prototype, design verification and
validation including field trials. "Continuous improvements" is a regular
exercise at Medha to remain in forefront of technological advancements.
Today Medha can take up any product development not just for
Real time embedded control systems but also products involving high power control
applications and precision mechanisms. Medha competes with several multinational
companies, and outruns |
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G.Rajesham
ED Designs (PE)
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Power electronics needs
expertise in both electrical and electronics engineering fields. As of now most of the
requirements of Hi-tech Power Electronics systems for Scientific/ Industrial/ Railway and
defence needs in India are being met with imports from developed countries.
Having understood the future potential for the Power electronics engineering, Medha has
developed fundamental research base a decade ago.
The main emphasis was to develop basic technologies and manpower to meet the demands in
the field of Power Electronics.This led Medha
to master the frontline technologies in Power Electronics. With the R&D base, it could
successfully develop critical high power systems up to 200KVA for Indian Railways, Special
purpose power systems for scientific and technological establishments, defence and
industrial sectors.
All these efforts have made Medha's research establishment,
to master the high power conversion technology based on IGBT resonant ZVT, ZCT transition
converters, high power choppers and multi level high power AC Drives.
Now Medha can design and develop power converters for various
applications such as Railway power converters, Lasers, Plasma Systems, Induction Heating
power converters, Radio Frequency systems, High Voltage TWT Power supplies, etc.
Medha has successfully designed and developed the systems to
meet the following requirements.
- 180KVA Auxiliary converter for electric locomotive.
- 25KVA under-slung Inverter for Air-conditioned Railway
coaches.
- Integrated Power supply for railway signaling and
interlocking.
- Resonant Inverters for Induction heating/plasma generation
- Plasma power supplies.
- Laser Power supplies.
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N S Muralidhar
GM (Software)
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Software
Development Process Management at Medha Medha
has established a design and development process for its end-to-end products development
in embedded technology for Locomotive Electronics, Railway signaling and Automobiles.
Medha has an established approach for improving the process of the company based on
experience gained from successful and failed products.
Medha is certified ISO 9001 and Q9001-2000, and the process framework has paved the
way for improving its process. Opportunities for process improvement are systematically
identified at project and organisation levels.
At Medha in many aspects of project and organisation, learning has been enhanced
and accelerated by systematically recording the history, deriving lessons from it and
making the lessons available to others. Process improvements have been triggered by tool
changes, introduction of new methods, data analyses, feedback, and user request for
changes at the project level and organisational level.
To surge ahead with process improvement activities, Medha is adopting the SEI's
CMMI (Capability Maturity Model Integrated) framework and transit from ISO to CMMI level
5. The approach is to fully accept the CMMI framework, set target in terms of maturity and
strategise and plan the improvement activities.
To begin with, Medha strengthened its metrics process, risk management to foresee
the occurrence of problems and unforeseen events, Engineering process with efficient
requirement development, proper technical solution with thorough verification and
validation activity. |
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